The Beginner’s Guide to Choosing Wire Harnesses for Industrial Applications

Just about every industry in the world requires the use of a wire harness. Whether the pieces are produced en masse, or ordered as a customized product, harnesses are vital to the structure and maintenance of cables and wires. Because these pieces serve such an important role in the operations of so many plants and factories, it is key for a beginner to research the composition and structure before making any decisions on which harnesses to purchase.

Familiarize yourself with the composition.

The starting point for your wire harness education begins with understanding the make-up of the structure. Harnesses do just what they suggest: they hold wires in a specific formation. Wires are usually encased with a type of insulator. The type of insulator is dependant upon the wire’s function and the environment in which the wire is situated. Thicker insulators protect the wires from different environments, including (but not limited to) those of extreme heat or cold, and water.

In addition to insulation, wire harnesses include clips to hold the formations in place, as well as communication devices to transmit signals between applications. They also house routers that direct wires and connect pieces of machinery.

Define your function and needs.

Not every wire harness performs equally. The method of composition and the materials used to create the assembly is dependant upon your use for the wires. If your industrial needs for a particular wire include protection from an environment, then evaluate the work area and geography. Will the wire be outside in the elements? Ocean rigs require galvanization to protect wires from the saltiness of the air and water. Extreme heat and exposure to sunlight require the use of special materials to guard against UV Rays.

Understandably, you will probably not always be aware of the exact science or the best fit. This is not a problem if you choose a good company with experience to help you customize your harness. Ask to speak to a special project manager to aid you in the customization process. An informed representative can analyze your industrial needs and direct you.

Recognize the importance of these structures.

When properly assembled, wire harnesses bind multiple wires together, minimizing the space needed. With a compact assembly, it is easier for technicians to assemble machinery or applications. Harnesses also improve communication set-ups, leaving more space and providing efficient signal transmission. Therefore, it is important that you use a customized process to extract a harness for your specific needs. In the end, you will save both time and money for your specific business or use.

Interested in customizing a wire harness today? Contact today for more information!