Custom signal assemblies are tailored to specific applications, offering significant advantages for facilities with unique, demanding requirements. They allow for seamless communication, data transmission, and overall system control.
 
As such, signal assembly needs can be met with off-the-shelf solutions. However, in order for customization to be done correctly, proper processes must be in place. This, of course, starts with asking the right questions. For example:
 
What Are Signal Assemblies and Why Do They Matter?

Signal assemblies consist of cables, connectors, and other components designed to transmit electrical or data signals between systems. These assemblies are essential for maintaining various facility operations. When systems become more complex, the limitations of standard solutions become apparent. This is where custom signal assemblies come into play.
 
When Do You Need Custom Signal Assemblies?

Recognizing the need for custom signal assemblies saves time and money. Key indicators that custom solutions may be required include:
 

  • your facility operates with a highly integrated network of systems & complex configurations
  • your facility has older systems and/or specialized machinery that often require components that are no longer manufactured or that need non-standard configurations, something the likes of which custom signal assemblies can help bridge the gap
  • your facility faces the need for expansions and/or upgrades that will add new systems or add capacity & your looking to ‘future-proof’ infrastructure with custom solutions that allow for growth and change
  • your facility is exposed to harsh environments that require signal assemblies with specialized materials and protective features
     
    Custom signal assemblies are often downplayed as a ‘need’ because of their initial higher cost. However, it is important to remember that going the custom route is done for the overall savings long-term. Benefits of the custom signal assemblies generally include:
     

  • optimized performance because they are designed to meet specific facility requirements
  • improved reliability because of their use of higher quality, specifically sourced materials and components
  • long-term cost savings due to reduced maintenance and replacement expenses over time
  • regulatory compliance as assemblies can be tailored to meet industry-specific standards and certifications
     
    Determining when your facility needs custom signal assemblies involves a systematic evaluation. It will be important to conduct a thorough assessment of your existing infrastructure to identify areas for improvement. It will also be imperative to work with all teams to outline detailed requirements for the assemblies. Perhaps the most important step in the process will be to think beyond the ‘now’ and plan for the future. Make considerations for long-term operational efficiency as part of your decision-making process.
     
    The final piece in the puzzle comes down to selecting the right supplier. Few things are as critical to the success of your custom signal assemblies as this. Look for a supplier with a proven track record in designing custom signal assemblies for your industry. Make sure they have the resources and technology to meet your specific requirements. Verify their QC standards, and make note of the warranties and/or service agreements for their products. You want to work with companies that stand behind their products.
     
    LoDan Electronics, Inc. in Illinois has been a leader in custom signal assemblies and all manner of cost-effective, custom-engineered interconnect solutions for nearly six decades. We work with a variety of commercial, industrial, and military clients, and have built a reputation for always meeting the needs of our customers.
     
    Touch base with us about your next custom signal assemblies project & learn about the LoDan difference today.