A Brief Overview of 5 Types of Custom Cable Assemblies

Cables are used everyday in just about everyone’s lives in the United States; custom cable assemblies are “made to order” cables, based on the needs of a specific user or industry. Most assemblies include at least an actual wire, a shield comprised of a jacket to protect the wire, and some form or combination of insulators and/or conductors. There are many different types of cables available, and each assembly serves a specific function and purpose. Here are five of the most common types of cable assemblies:

Multi-Conductor Cable Assembly

Generally, in a custom cable assembly, wires are meshed together and contained in one protective jacket or shield. However, in a multi-conductor cable assembly, manufacturers wrap each wire individually, usually in different color-coded jackets. These are quite common in the world of cables and most often serve an electric purpose, like controlling circuits or electrifying sound systems.

Heliax Cables

The heliax cable is an ideal transmission cable, as its structure allows it to manipulate air easily, aiding in the transmission process. Two wires are generally wound tightly together within an insulator. The tightness of the wires allows for the manipulation of air, which in turns, allows for a strong transmission signal. Because the wires are wound tightly, this type of coaxial cable is semi-rigid to completely rigid. The performance of a Heliax Cable is mostly efficient and strong, but the rigidity of the wire limits its uses.

Sensor Cables

A sensor cable is unique, as it can be utilized above or below ground. These wire assemblies are customized to suit the needs of a specific purpose, alerting the user to any physical disturbances via vibrations. For example, wire fences that have been crossed can utilize sensor cables to alert the owner. Notifications of changes in temperature can be vital for managers of factories that require certain barometric settings. The technology behind sensor cable assembles continues to evolve, and researchers are studying exciting advancements in the capabilities and possibilities of sensors.

Ribbon Cable

A ribbon cable is a set of wires, running parallel to each other on one plane. In order to identify the individual conductors within a ribbon cable, manufacturers opt to color-code the wires. Generally, these multi-colored cables are found within computer systems. The cable’s pliability makes it optimal for tight-spaces.
Mast Cables

Ever see tall masts or metal sticks in the air while driving? Chances are good that you were looking at a Mast Cable. Generally used for radio and communication systems, these types of custom cable assemblies are protected by a vinyl sleeve. The sleeve acts as a barrier for strong environmental conditions, like dust, rain, and too much sun. Built to last, mast cables usually have a strong, sturdy structure. These cables are most often seen on ships and on the top of radio towers.

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